| CLEANING COMPOUNDS |
| CLAM® Cleaning Compound |
| CLAM® Cleaning Compound is specially formulated to perform most cleaning
tasks. It is biodegradable and contains rust inhibitors and aluminum brighteners.
The standard mix for heavy cleaning 1 lb. per ten gallons of water. |
| Defoamer |
| This compound is required when some lubricants with detergent additives are
cleaned. The additives can generate foam. When this occurs add defoamer at a
200:1 initial ratio (64 oz. in 100 Gallon) and continue adding in 8 oz. increments
until foam disappears. |
| CLAM® No-Spot |
CLAM® No-Spot can be used in the wash solution or rinse water to improve
surface wetting of parts and minimize spotting.
Initial concentration is 200:1 for wash water; Add in 8 oz. increments to obtain
desired surface condition. |
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| FILTERS |
| Stainless Steel 1st Stage Filter |
The CLAM® First Stage Filter prevents particles larger than 1/16” diameter
from entering the sump. Applications with a high volume of large debris or fibrous
debris should procure a spare filter so the filter can be removed.
Not available on C24T Models. |
| Stainless Steel 2nd Stage Pump Filter |
| The suction filter will prevent particles larger than 3/32” from entering
the pump suction. Applications with fibrous contaminants or other contaminants,
which will blind the filter, should procure a spare suction filter so that a
clean filter is always available. Failure to keep this filter clean can cause
pump cavitation. |
| Exterior Micron Filter* |
| Applications which require finer filtration are provided with a secondary
system which filters the solution after the pump and prior to entry into the
spray manifold. |
| *Bag or Cartridge type filters available. |
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| STAINLESS FRESH WATER RINSE TO TANK |
| General Description |
| The rinse cycle option is comprised of a three manifold system, which supplies
fresh water to the parts being cleaned, similar to the operation of the washing
manifolds. The rinse piping is stainless so that deionized water may be used
if required. The rinse start time is controlled by a timer, which will allow
table rotation to stop prior to engaging the rinse. The rinse cycle duration
is controlled by a second timer. During the rinse cycle, the turntable rotates
by the water jet principle to provide maximum rinse water access to the parts.
The rinse water is maintained in the sump, which will provide daily make-up water
to replace water evaporated by heating. Timers for the rinse are located in the
main control box. Rinse water flow is controlled by an automatic solenoid water
valve system. |
| Operation |
- The rinse toggle switch on the panel box must be in the “Auto” position.
- After the pump stops, a time delay engages and provides approximately
15 second delay time to allow the washing cycle’s clockwise table rotation to stop.
- After the first time delay, the rinse cycle begins and the parts are rinsed
while the table rotates counterclockwise. A typical rinse is five (5) seconds.
- After the rinse cycle stops, open the hood.
- Inspect parts. If cleaned and properly rinsed, allow to dry properly prior
to removal. If the parts have recesses, which hold water, rotate the parts to allow water
to escape so the parts can flash dry. Use gloves while handling hot parts.
- If the parts are not cleaned repeat steps 1 – 5.
- If the parts are clean but not properly rinsed, adjust the rinse as follows:
- Disconnect power.
- Open the panel box on the right of unit.
- Locate the rinse timers in the top left hand corner of the control panel.
The left timer controls the delay between washing and rinse.
The right timer controls the rinse cycle.
Rotate the control knob clockwise on the rinse timer to increase rinse time.
- Close and latch panel cover and reconnect power.
- Repeat steps 1 – 7 until satisfactory cleaning and rinsing is achieved.
|
| Note: For repeated rinse cycle adjustments the solution level may rise above
the solution cover. In that event, place a bucket under the oil skimmer outlet
on the left side of the machine and allow the excess water to drain. This solution
can be saved for future use if desired. Add soap as required to maintain solution
concentration. |
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| SPRAY WAND ASSEMBLY |
| General Description |
| The spray wand option is comprised of an ARO Diaphragm Pump,
high-pressure hose, and spray gun. The pump draws hot cleaning solution from
the pump and delivers
the solution to the spray wand through the high-pressure hose. The pump pressure
is adjustable from zero to one hundred twenty (0-120) psi. The spray wand and
hose are mounted on a special bracket on the left side of the machine for ease
of access. |
| Operation |
- Check air connection to filter/lubricator and adjust regulator to 90 psi.
- Check lubricator bowl level. Use 90-weight non-detergent oil if required.
- Open top cover of unit.
- Place part(s) on the turntable.
- Retrieve spray wand from holder and aim at part(s) to be cleaned, taking
care to keep 6” to 9” nozzle clearance to avoid splash back.
- Depress handgun trigger to spray part.
- If greater pressure is required, adjust pressure regulator located on
the side of the diaphragm pump. Turn regulator knob clockwise to increase pressure.
Do not adjust above 120 psi this could result in pump damage.
- SAFETY PRECAUTIONS – SERVICE
Disconnect air supply and bleed system by operating spray wand gun until all
liquid pressure is dissipated prior to opening hoses or piping for cleaning
or replacement.
|
NOTE: Operator should wear gloves, safety glasses, face shield and protective
apron to prevent contact with heated fluid.
Use only factory approved cleaning compounds for spray wand operation.
Never use petroleum or synthetic solution in the CLAM® or Spray Wand System,
this could result in injury.
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| CLAM® CLEANOUT PUMP |
| General Description |
| The CLAM® Cleanout Pump uses compressed air to provide a siphon effect
and convert a standard 55 Gallon Drum into a vacuum device. |
| Installation & Operation Instruction |
- To install, remove both the ¾” and 2” hole plugs from
the top of a 55 gallon drum (use steel drum only, 2-3 required).
- Connect the CLAM® Cleanout Pump assembly to the ¾” hole
on the drum.
- Connect the suction hose assembly to the 2” drum hole, by connecting
the close nipple first then the nut assembly complete with the hose. Then attached
the 1” wand into the 1” female connection on opposite end of hose
assembly.
- Connect an 80 – 100 psi air line to the ball valve on the CLAM® Cleanout
Pump. If you are going to use a quick release coupling, make sure the inside
bore of the fitting is at least a full ¼”, preferably 3/8”.
- Remove the access cover on the CLAM® Parts Cleaning System.
- Open CLAM® hood and install safety brace provided, on the air cylinder.
- CLAM® or Mini-Wash™ solution should be a maximum of 120°F
prior to removal.
- Immerse the suction hose into the solution. Open the lever valve slowly
at first to break the surface tension, then open it fully for maximum pumping
efficiency.
- When the exhaust to the CLAM® pump starts to emit a fine mist, drum
is full. Turn off the ball valve.
- Disconnect the pump and replace the hole plugs.
- Repeat steps 1 thru 4 and 8 until CLAM® or Mini-Wash™ is clean
and dry. (Your CLAM® Cleanout Pump will pick up all liquids and sediments
from the machine.)
- Inspect heating elements, suction filter and oil skimmer jets for build-up
or wear.
- Reinstall access cover and, refill with water and CLAM® Cleaning
Compound.
- Dispose of waste in drums properly by EPA standards.
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| CUSTOM PARTS BASKETS |
| Parts Baskets are Available |
- Standard design with stainless steel perforation and high-density plastic frame.
Small: 6 5/16” x 9 5/16” x 4 ¼” inside
Large: 9 3/8” x 15 3/8” x 4 ¼” inside
Any size basket and material can be fabricated to your specifications.
- Designed to fit customers needs.
This includes coated baskets, stainless baskets, part trees, special fixturing,
etc.
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| AUTOMATIC WATER FILL |
| General Description |
| The Automatic water fill option is provided for customers who desire total
level control. The level control probes signals the filling solenoid to open
when the water level reaches the low water shut off point. The high water level
probe signals the filling solenoid to close when the maximum level is reached. |
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| ELECTRICAL OPTIONS |
| Cycle Stop and Start Light |
| Indication of cycle start and cycle stop is provided per customer request.
See wiring schematic for connection details if applicable to this unit. |
| Three Phase Power-Versus Single Phase |
|
CLAM® Models C50 thru C142 are furnished with 240V, 1PH, 60HZ. Models
C150 and above are furnished with 440V, 3PH, 60HZ.
Three-phase power in the C50 through C142 sizes is an extra cost option.
Wiring Schematics are provided with the machine and are located in the control box.
|
| 50 Cycle Power |
|
50HZ, 380V, 3 Phase power is available as an option for customers outside
the continental U.S.A. as required.
Wiring schematics are provided in the control box for machines with this option.
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